Technology Helps Reduce Food Processing Waste

Food and Beverages Tech Review | Wednesday, January 27, 2021

Food products can become physically infected at any stage in the production chain. It could also be the case when fresh materials arrive at factories that are still holding physical toxins.

FREMONT, CA: While a zero-tolerance attitude to food safety threats is critical to shielding customers from foodborne disease and injuries, a relatively large volume of food can be lost by unoptimized inspection systems. Inferior food safety technologies can lead to food waste problems between traceability issues, product recalls, and false rejections.

Innovative contaminant identification and inspection technologies ensure compliance with stringent food quality requirements and minimize the amount of food wasted during processing. Following is how upgrading food safety facilities inside a production plant will help reduce food processing waste:

Stay ahead of the industry with exclusive feature stories on the top companies, expert insights and the latest news delivered straight to your inbox. Subscribe today.

1. Early Detection of Contaminated Products

End-of-line product testing is a mandatory function of any food processing plant to guarantee that packaged goods are safe to continue their path down the supply chain. However, depending on end-of-line inspection alone to monitor the physical degradation of food items has many pitfalls. One such drawback is a larger volume of food waste.

Food products can become physically infected at any stage in the production chain. It could also be the case when fresh materials arrive at factories that are still holding physical toxins. Suppose there are no measures in place to identify contamination before the final step of development. In that case, the infected food commodity could have made a full journey through the manufacturing chain before being detected and discarded. In this case, it is not just the harmful substance that is being thrown out, but all the additional materials, energy, and services that have gone through its manufacturing up to that point.

Food purity is better ensured as food processing facilities adopt a complex, multi-tiered definition of food protection in which food products are tested at many important control points along the production line. By incorporating advanced detection technologies at strategic manufacturing junctures such as raw-ingredient intake and after mechanical processes such as pulverization, physical pollutants may be detected and discarded at the source. This instance not only offers more reliable statistics on the monitoring of toxins, but it also protects businesses from spending money on goods that can only be refused later and stops international actors from dispersing and contaminating more commodity batches.

2. Avoiding the Waste Associated with Food Recalls

Recalls for food products are on the rise worldwide. An inconvenient but also important measure, food recalls are needed to avoid disease and injury. Yet, the tradeoff is immense in terms of food waste. When food items are recalled, it is not all tainted products that are tossed out. Rightly choosing to rely on the side of caution, businesses and customers are tossing out a large amount of food that can potentially be healthy to eat. A single infected specimen entering the market could lead to the destruction of thousands of pounds of perfectly edible food items.

No food maker would like to recall a food product. Beyond the missing resources and the high costs of withdrawing goods from supermarket shelves, the company's image is severely hurt. Reliable food safety equipment is essential to avoiding patient harm, food waste, and the PR epidemic after a product recall.

More in News

The Canadian catering industry, previously reliant on manual processes and localized management, is now shifting to a cloud-first operational model. Successful catering businesses across Canada are leveraging decentralized digital infrastructure to enhance efficiency and rethink how culinary services are delivered at scale. This transition represents a fundamental change in how food service businesses operate. Cloud technology connects all aspects of the industry, from client inquiries to event execution. As Canadian consumers seek diverse and experiential dining, the ability to scale without relying on physical hardware is now a key driver of industry growth. Cloud-Based Production and Inventory Synchronization The most significant advancement in the Canadian catering landscape is the decoupling of the "kitchen" from a single physical location. Scaling in a country as geographically vast as Canada requires a strategy that transcends local boundaries. Cloud-based production management allows caterers to operate a network of satellite kitchens, commissary hubs, and ghost kitchens that all share a single, synchronized digital core. When a catering operation scales, maintaining consistency across multiple production sites is paramount. Cloud platforms serve as a centralized repository for standardized digital recipe books. These are not static documents but tools that automatically adjust ingredient quantities based on headcounts, ensuring that a signature dish prepared in a Calgary hub remains identical in flavor and quality to one produced in a Montreal satellite facility. This level of synchronization enables rapid expansion into new regional markets, as the kitchen's "operating system" is instantly accessible to new teams on any internet-connected device. Inventory management has also evolved into a real-time predictive science. Modern cloud systems integrate directly with suppliers across Canada, providing live visibility into stock levels across all storage sites. As orders are processed, the system automatically decrements ingredient-level inventory, providing a granular view of usage. This transparency enables automated procurement cycles, allowing the system to initiate purchase orders when stock reaches a certain threshold, ensuring that high-volume operations never experience a lapse in production. Furthermore, the integration of Internet of Things (IoT) sensors into cloud-monitored refrigeration units ensures that food safety standards are tracked digitally, providing an automated audit trail accessible from anywhere in the country. Automated Client Lifecycle: From Digital Inquiry to Seamless Execution In the high-stakes world of corporate and event catering, the administrative burden can often be a bottleneck to growth. Cloud technology has transformed the front-of-house and back-office functions into a streamlined, automated lifecycle. By moving the client journey to the cloud, Canadian caterers can handle a significantly higher volume of inquiries with a lean administrative team. The process begins with cloud-based Customer Relationship Management (CRM) systems tailored to the catering workflow. These platforms capture inquiries across various digital channels—such as websites, social media, and third-party marketplaces—and centralize them in a single dashboard. Automation tools then take over, generating branded, interactive digital quotes that allow clients to customize their menus and service options in real-time. This self-service capability reflects the modern Canadian consumer's preference for digital autonomy and speed. Once a menu is selected, the cloud system facilitates the entire contract and payment phase. Integrated e-signature tools and secure cloud-based payment gateways, compliant with Canadian financial standards, allow for instantaneous booking. This eliminates the delays of traditional invoicing and manual bank transfers. Moreover, because these systems are hosted in the cloud, event planners and sales teams can manage their entire portfolio from a tablet while on-site at an event or while traveling between client meetings. The seamless flow of data from the initial quote to the production kitchen ensures that no detail—such as a specific dietary restriction or a nuanced floor plan—is lost in communication. This digital handoff is essential for scaling, as it enables the business to maintain a "boutique" level of personalization even as event volume increases. Forecasting Demand and Strategic Regional Expansion The final pillar of scaling with cloud technology is transforming operational data into strategic insight. For Canadian caterers, understanding seasonal demand is essential. Cloud-based analytics guide resource allocation, whether responding to increased summer festivals or the peak of holiday galas in December. Modern catering platforms utilize data-laden dashboards that aggregate historical sales, seasonal trends, and even local weather patterns to forecast future demand. This predictive capability allows caterers to scale their labor and logistics with surgical precision. For instance, a caterer can use cloud-based workforce management tools to optimize shift schedules across multiple provinces, ensuring staffing levels are perfectly aligned with expected service volume. This not only optimizes labor costs but also ensures consistent quality of service, which is vital for brand reputation during rapid growth. Furthermore, cloud technology is playing a pivotal role in the industry's commitment to sustainability—a core value for the Canadian public. Cloud-based logistics tools help caterers optimize delivery routes across complex urban grids, such as those in Toronto or Montreal, significantly reducing the carbon footprint of their operations. Advanced analytics also track food waste at the production level, allowing chefs to refine their procurement and portioning strategies based on actual consumption data. As caterers look to the future, the integration of "Agentic AI" within these cloud platforms is the next frontier. These autonomous digital assistants can handle complex tasks such as re-routing deliveries in response to traffic or suggesting menu adjustments based on real-time ingredient availability from local Canadian farmers. By leveraging this level of intelligence, catering businesses are moving away from reactive management and toward a proactive, scalable model that can adapt to any market condition with agility. The shift to cloud-based operations is the most significant growth opportunity for Canadian caterers this decade. Centralizing core functions, automating administration, and using data-driven insights have expanded operational potential. As the industry evolves, the cloud will remain the foundation for the next generation of leading Canadian catering brands. ...Read more
Society has wholeheartedly embraced the digital age, with technological advancements transforming how industries and businesses operate. A major benefit of these innovations is improved safety and efficiency, leading to better outcomes across the board. These technological shifts significantly influence the food processing, handling, and manufacturing sectors, including new machinery and processing techniques. Historically, these sectors have been at the forefront of adopting technology, aligning with emerging trends. As we progress, it is essential to examine the future direction of this industry in the upcoming year and beyond. Perfect Safety: Ensuring the safety of food before consumption is of utmost importance. Contamination can occur rapidly and often goes unnoticed, highlighting the necessity for technological solutions. A NIR spectrometer is an exceptional instrument for the food industry, requiring only a modest sample size. It can precisely analyze the sample's protein, fat, and nutritional composition with a single measurement. Remarkably, this process takes less than one minute, conserving time and resources in assessing product safety. Sustainability: Businesses globally are increasingly recognizing the significance of sustainable practices. Many companies embrace environmentally friendly and ethical methods to reduce carbon emissions and environmental impact. The food industry, in particular, is responsible for substantial waste and pollution resulting from agricultural activities. However, eliminating food production is not feasible, as food is a fundamental necessity. Current research indicates that reducing meat and dairy consumption is essential for achieving sustainability objectives. This implies a need for decreasing livestock populations. Nevertheless, this does not suggest that a sudden transition to a vegan diet is necessary for everyone, as such a shift is both impractical and unrealistic, particularly when considering regional and cultural dietary variations. Instead, it highlights the necessity for significant modifications in the operational practices of food production facilities. Packaging: The packaging sector is poised for significant advancements in the coming years. Growing concerns regarding sustainability have become increasingly prominent, prompting numerous companies to allocate resources towards this initiative. The focus goes beyond producing fully recyclable or biodegradable packaging; it also encompasses the importance of reusability. When a container is irreparably damaged or reaches the end of its useful life, it can be entirely recycled, provided it is constructed from 100% polypropylene. Additionally, various innovative alternatives can enhance packaging solutions. One of the most favored options involves repurposing organic waste, particularly materials derived from coffee husks, oyster shells, and paper. The production of these materials is energy-efficient, and acknowledging these opportunities will pave the way for further innovations. ...Read more
Food processing is a critical component of the food supply chain, transforming raw materials into safe, consumable products. Maintaining safety throughout this process is essential to protect consumers from foodborne illnesses and uphold industry standards. By implementing best practices, organizations can ensure high levels of food safety. Proper employee training on safety protocols fosters a secure working environment, while routine equipment inspections help detect potential hazards early. Additionally, preventing cross-contamination is vital to minimizing the risk of foodborne illnesses. Training should cover personal hygiene, cross-contamination prevention, safe food handling techniques, and proper cleaning and sanitization procedures. Regular refresher courses help reinforce these concepts and keep employees' minds safe. Food processors should monitor and maintain appropriate temperatures throughout the processing, storage, and transportation stages. It includes using calibrated thermometers to ensure that equipment like refrigerators, freezers, and cooking devices operate at safe temperatures. Regular checks of temperature logs help identify potential issues and ensure compliance with safety standards. Good Manufacturing Practices (GMP) are guidelines that outline the minimum requirements for food processing facilities. Training all staff in GMP fosters a culture of safety and accountability within the organization. Regular inspections and audits can help identify areas for improvement. Regular reviews of the plan ensure its effectiveness and relevance. A knowledgeable workforce is critical for implementing and maintaining safe food processing practices. Food processing equipment design helps for easy cleaning and sanitization, with regular maintenance and cleaning schedules established to prevent contaminant buildup. Color-coded cutting boards and utensils can help visually reinforce the separation of food types. Regular monitoring of food handling practices ensures adherence to cross-contamination prevention measures. Traceability systems allow food processors to track the movement of ingredients throughout the processing chain. By implementing a robust traceability system for contamination or spoilage, organizations can quickly identify and address potential safety issues. Effective traceability helps minimize risks to consumers and maintain the organization's reputation. Addressing identified deficiencies helps maintain high safety standards and demonstrates a commitment to food safety, an ongoing process requiring constant evaluation and improvement. Regularly reviewing and updating safety protocols, training programs, and equipment can help ensure that food processing practices remain effective and aligned with industry standards. By implementing best practices, food processors can create a secure and sanitary environment. Continuous improvement and regular audits enhance food safety measures, increasing consumer confidence and satisfaction. ...Read more
Galley, a pioneer in foodservice technology, has introduced the innovative culinary resource planning category, set to redefine the industry by seamlessly uniting data intelligence, operational efficiency, and culinary creativity. This milestone reinforces Galley’s position at the forefront of the digital transformation reshaping foodservice. Designed to address the pressing needs of modern operators, culinary resource planning enables greater efficiency, adaptability, and sustainability. Galley’s Culinary Resource Planning (CRP) platform harnesses data-driven technology to streamline operations, inspire innovation, and drive scalable growth. Benji Koltai, CEO of Galley, emphasized the significance of this launch: "The foodservice industry has reached a pivotal moment. With traditional processes suppressing progress, our CRP Platform will redefine how culinary businesses operate. Galley empowers foodservice professionals to move beyond the chaos created by outdated systems and antiquated processes and embrace a future where data drives decisions and innovation flourishes." Galley's CRP Platform combines culinary creativity and innovation with the practicalities of kitchen management. Simply said, Galley's platform enables innovation and creativity. The CRP Platform expands operations to identify untapped growth potential by integrating important tasks like recipe management, food cost management, menu planning, and nutritional analysis, all inside a user-friendly interface. Bridget Quinlan, CRO of Galley, pinpointed the impact on the industry: "Culinary resource planning is not just a technological advancement; it's a paradigm shift. Galley enables operators to enhance efficiency, reduce costs, and unleash their creative potential by providing a single source of truth for all food data. This category launch represents a new era of culinary excellence and operational brilliance." ...Read more
Top