How Food Processing and Packaging Technology Can Help the Savory Snacks Sector

Food and Beverages Tech Review | Monday, August 30, 2021

The distinctions between meals and snacks have increasingly blurred due to consumer demand for convenience, "better for you" products, and indulgence.

FREMONT, CA: Manufacturers have an intriguing opportunity to profit from the expanding trend. However, as the snack market seeks to disassociate itself from guilt-inducing consumption by introducing healthier ingredients and more sustainable processing and packaging, it is necessary to evaluate the technology required to create the next generation of products that deliver nutritious authentic products snack able moments.

This article examines the most significant trends for savory snacks enabling producers to re-imagine the industry.

Stay ahead of the industry with exclusive feature stories on the top companies, expert insights and the latest news delivered straight to your inbox. Subscribe today.

Health and wellness are motivating factors

Snacking is gaining popularity as a handy approach to alleviate hunger while also consuming nutrient-dense foods that promote mental and physical health. Traditionally associated with salty, high-fat foods, manufacturers of savory snacks are experimenting with ways to maintain enjoyment while offering healthy alternatives free of post-consumption guilt.

Snacks' nutritional profile ignites consumer interest, with items making health and wellness claims growing at a CAGR of 1.3 percent between 2013 and 2018.

Brands can capitalize on this desire by developing functional snacks that promote physical, cognitive, and emotional wellness.

Emphasis on sustainability

Environmental is a rising area of concern for snack makers of all sizes, as businesses face increasing demand from customers and governments to improve their sustainability credentials.

Consumers seek guilt-free consumption that extends beyond the ingredients of a product to the packaging and manufacturing techniques used to create it. The combination of organizational and customer pressure will continue to drive technology advancements toward more environmentally friendly industrial methods.

Techniques for reducing energy and plastic consumption

Before making new purchases, researching equipment and ingredients, particularly the sustainability of packing equipment, can make all the difference in waste and reduction. Vertical form fill seal (VFFS) systems are a popular type of packing equipment because they boost output without requiring more resources such as time, energy, or personnel or requiring the installation of additional machines. This enables producers to streamline their packaging process with a single piece of equipment and achieve optimum productivity and energy savings through improved packaging speeds and yield. Additionally, it can assist producers in decreasing product waste to as little as 0.5 percent, enhancing the brand's and products' sustainability credentials.

Numerous VFFS systems contain sealing technology, which can aid in the reduction of plastic waste. Manufacturers minimize film consumption by reducing the length of film required per bag using features such as single serration jaws. The jaws contribute to creating a pillow-like bag with a smaller seal area, allowing you to either increase bag volume while retaining the same bag length or decrease film usage while maintaining the same volume. These systems use less jaw heat (and thus less energy) due to their reduced profile. They attain a faster seal time and enhance end-product quality.

More in News

Startups are experimenting with new technology, iterating on existing production methods, and discovering new ways to make increasingly superior products that appeal to customers and benefit the food system While visiting any major supermarket in the United States, it is evident that conventional animal-based protein goods and their newer alternative protein counterparts coexist. There are gallons of almond milk next to gallons of cow's milk, bottles of plant-based egg products above cartons of chicken eggs, and packages of plant-based meat next to ground beef. Consumer concern regarding the health implications of ingesting high quantities of animal protein, the environmental impact of raising animals for meat, and animal welfare concerns are driving the slow proliferation of alternative protein sources. And adoption is on the rise. Utilizing never-before-used inputs, procedures, and technologies, the technologies that produce alternative protein products are unlocking new levels of flavor and texture that match those of traditional animal meat products. These plant-based foods have the potential to significantly impact the environment through more efficient food production and overall health by avoiding cholesterol, saturated fat, and other components that contribute to heart disease and other chronic illnesses, and investors have taken notice. The amount of money invested in companies developing sustainable alternatives to conventional animal-based diets is growing. For a greener planet, alternative proteins will overhaul the food system. The global food system profoundly influences the planet's health. The food system contributes to current global greenhouse gas emissions. Animal agriculture is the largest emitter of greenhouse gases of all worldwide emissions, similar to the global transportation sector. The environmental impact of substituting alternative proteins for animal proteins is enormous. To reduce greenhouse gas emissions, adopting alternative proteins has a favorable effect on other food system concerns, such as land shortages and the rise of antibiotic resistance induced by factory livestock farming. Less cropland is required to produce animals for food. With fewer animals, antibiotics are less needed to prevent disease, hence reducing the number of chemicals in wastewater and food. To fundamentally modify the food system, they must enable innovators in the alternative protein market to research, develop, and introduce innovative products to meet customer demand. To accomplish this, food entrepreneurs in their infancy require funding. Many of the components of food tech startups, such as production technology, molecule and cell development, and fermentation methodologies, are challenging to evaluate at the earliest stages of a company's existence, both in terms of comprehending the significance of new processes or approaches and the viability of large-scale implementation. ...Read more
Efficiency is an important element for successful supply chain management in the food and beverages industry. Strategic planning helps reduce waste and mitigate risks. Planning must be carried out properly in order to optimize production capacity, inventory management, transport efficiency, and risk management to ensure quality. Relevant initiatives in the supply chain can reduce costs and provide a competitive advantage for a company. Food and beverage executives view the supply chain management as a key business strategy for this challenging environment. By adopting blockchain, supply chain management can be made more transparent and thus ensure data security. Blockchain can help companies map their supply chain and provide users with better information. Companies can quickly identify the source of contamination by using blockchain, which can ultimately help them control and prevent foodborne diseases. All transactions and activities in complex ecosystems of the supply chain are stored in the digital ledger. Blockchain users can access, inspect, and add information to the stored data. However, encryption prevents existing data from being altered or deleted. In real time, data on inventories and supply chains can be submitted, stored, tracked, and evaluated across multiple parties and jurisdictions from farm to table. For a product ingredient, all information from the original grower, processor, transporter, the manufacturer is entered in the distributed ledger network. This decentralized approach enables greater use of the system, increased maintenance efficiency, and faster response times, during a product recall. With the blockchain implementation, the benefits to the food and beverages industry include reduced food fraud and food waste, better information for consumers, increased food security, increased profitability among food suppliers, and reduced costs for consumers. There are other advantages, such as farmers and processors being able to have real-time access to commodity prices and market data, enabling them to make decisions and transactions faster and smarter, leading to improved competitiveness and profits. Food and beverages companies operate at a time of enormous challenges and opportunities. Supply chain strategies and blockchain technology will ultimately have a dramatic impact on the food and beverages industry. Check out:  Top Food and Beverages Technology Companies ...Read more
This article looks into the factors that affect the production and sales of poultry farming. Over the past few years, shifting consumer behaviors have revolutionized the food industry. The 2010s saw a rise in popularity for chicken. Additionally, consumption has accelerated over time. The factors which affected the poultry production include: Transparency Gained Significance: The well-being of animals used for food became a significant problem during the 2010s due to harmful public relations initiatives by animal rights organizations. The majority of the respondents of a survey by the US Farmers and Ranchers Alliance said it was crucial for them that restaurants and supermarkets disclose information about the methods used to grow and raise their food. As a result, several poultry growers and dealers tried to increase transparency regarding the care, handling, and feeding of birds. There were Numerous Plant-Based Possibilities: Ten years ago, vegans and vegetarians were the leading consumer group for plant-based cuisine. Almost 90 percent of consumers of plant-based proteins today do not consider themselves vegetarians or vegans. Flexitarians cite environmental and health issues as justifications for cutting back on meat intake but not altogether quitting it. Technology Has Affected How People Eat: With the rise in popularity of smartphones, new apps have made it simpler and more convenient to order meals from any restaurant imaginable, meal kits delivered to the doorstep, and groceries. Fast-paced lifestyles and hectic schedules have increased consumer interest in takeout, making up over 25 percent of all restaurant industry sales. Organic and Antibiotic-Free Have Gained Popularity: Demand for organic and antibiotic-free poultry has skyrocketed in the last ten years. The Organic Trade Association reports that organic food sales have more than doubled in past years. Consumer attention has been drawn to antibiotics in chickens raised for human consumption due to worries about microorganisms resistant to antibiotics. Tyson Foods, a manufacturer of chicken, has switched all of its products to "No Antibiotics Ever." In short, over the years, the production and sales in poultry farming have witnessed a drastic change due to these trends or factors. ...Read more
The global food supply chain, increasingly complex and interconnected, faces a persistent challenge in ensuring food safety. Traditional quality assurance methods—often characterized by time-consuming culture-based lab tests and reactive recalls—are no longer sufficient to mitigate the risks posed by foodborne pathogens like Salmonella, Listeria, and E. coli. The industry is undergoing a paradigm shift, moving from reactive testing to proactive, real-time safety management enabled by the integration of modern pathogen-testing systems. The Three Pillars of Modern Pathogen Testing Modern food safety advancements are anchored in three key technological pillars that work in synergy to create a faster, smarter, and more resilient pathogen testing ecosystem. The first of these is rapid detection technology, which has eliminated the lengthy delays associated with traditional testing methods. Molecular techniques such as Polymerase Chain Reaction (PCR) and quantitative PCR (qPCR) now enable results within hours, allowing manufacturers to halt the distribution of contaminated products before they reach consumers. Complementing these, biosensors and immunoassays offer portable, high-sensitivity solutions that can be deployed directly on production floors to detect contaminants almost instantly. Next-Generation Sequencing (NGS) provides a complete genetic profile of pathogens, making it indispensable for confirmatory testing and tracing contamination sources across the supply chain with unmatched accuracy. Equally transformative are the advancements in automation and AI-driven intelligence, which have revolutionized how food producers monitor, analyze, and respond to safety risks. Automated sample preparation systems—powered by robotics and microfluidics—reduce human error while increasing testing throughput and consistency. IoT-enabled sensors now perform continuous on-site monitoring across processing lines, water sources, and packaging zones, triggering real-time alerts at the first signs of contamination. The integration of artificial intelligence (AI) and machine learning (ML) adds a predictive dimension, analyzing vast datasets—from historical test results and sanitation logs to environmental factors—to anticipate potential contamination before it occurs. In addition, AI-powered traceability systems, often supported by blockchain technology, can instantly pinpoint the origins of contamination during an outbreak, enabling precise recalls rather than broad-scale withdrawals. Automated compliance tools further streamline reporting and ensure continuous adherence to global food safety standards. Recoup Technologies , by integrating advanced AI and predictive analytics, is playing a crucial role in enhancing real-time monitoring and proactive safety measures. Impact Across the Value Chain Integrated pathogen testing systems are reshaping every stage of the food value chain. In primary production, early detection in agricultural water or feedstock prevents pathogens from entering the processing cycle. In processing plants, real-time monitoring of ingredients and surfaces enables immediate corrective actions, reducing the risk of cross-contamination. During distribution and storage, IoT sensors and AI analytics ensure cold chain integrity by tracking microbial and temperature fluctuations in transit. In recall management, the combination of rapid diagnostics and blockchain-enabled traceability empowers producers to execute targeted, data-driven recalls—minimizing waste, financial loss, and reputational harm while ensuring consumer safety. Dalsorb provides advanced filtration technologies that remove contaminants, ensuring enhanced pathogen control and safety across the food supply chain. By fusing rapid molecular techniques with automation and predictive AI, the food industry is transitioning to a proactive, prevention-focused food safety culture. This integrated approach is not just a technological upgrade; it is an essential strategy for ensuring consumer trust, upholding regulatory compliance, and building a more resilient global food supply. ...Read more
Top